GA 45-75 VSD+ Oil-injected Screw CompressorGA 45-75 VSD+

GA 45-75 VSD+ Oil-injected Screw CompressorGA 45-75 VSD+
Details:
Power Range: 45 kW - 75 kW (approximately 60-100 HP)
Operating Pressure: 7.5 - 13 bar (Adjustable dual pressure setting)
Airflow (FAD): 71 - 257 l/s (at 7.5 bar)
Drive: Inverter Direct Drive (no gear/belt loss)
Voltage/Frequency: 400V / 50-60 Hz
Cooling System: W-fin aluminum radiator (highly resistant to dirt)
Noise Level: ≤69 dB (referenced to similar series models)
Customization: Available
Pre-shipment video inspection: Available
OEM replacement parts: Available
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Description
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Tip:If you are looking for an industrial-grade air compressor that can balance efficient production and energy conservation, then this GA 45-75 VSD+ Oil-injected Screw Compressor designed for harsh industrial environments is worth your in-depth understanding. As a new generation of breakthrough in oil-lubricated screw compressor technology, it combines intelligent speed regulation and permanent magnet motor technology, completely changing the energy consumption logic of traditional compressed air systems.

 

Product Introduction

 

The Atlas Copco GA 45-75 VSD+ oil-injected screw compressor utilizes variable speed drive (VSD+) technology, enabling real-time motor speed adjustment to match actual gas demand, resulting in energy savings of up to 35%-60% compared to constant-speed models. Equipped with an IE4 high-efficiency motor and a next-generation screw airend, this series boasts a 2.7% increase in flow capacity (FAD) and a 3.2% improvement in average energy efficiency. Operating pressures range from 7.5 to 13 bar(e), with a maximum flow rate of 539 m³/h (45kW model). Its compact design is 32% smaller than its predecessor, and it integrates an Elektronikon® touch panel and intelligent monitoring system, enabling remote maintenance and optimization. An energy recovery system also reuses 78% of motor and oil heat, making it ideal for industrial applications requiring continuous air supply and fluctuating gas demand, such as automotive and manufacturing.

oil injected screw compressor GA 45-75 VSD+

Products Description

 

Parameter category

Technical Specifications

Test Standards

Model

GA 45-75 VSD+

Atlas Copco Factory Standard

Power range

45 kW - 75 kW

IEC 60034-30-1

Exhaust pressure

4-12.5 bar(e)

ISO 1217:2016

Exhaust air flow (FAD)

93-565 m³/h (7 bar)

14 DIN 1945

Motor efficiency

IE4 high efficiency

IEC 60034-30-1

Noise level

67-72 dB(A)

ISO 2151:2004

Cooling

Air/water optional

Atlas internal verification process

Protection class

IP66 (motor and control cabinet)

IEC 60529

energy saving industrial air compressor VSD+

Product features

 

1.VSD+ intelligent frequency conversion technology: dynamic response, energy consumption disruptor

Unlike traditional frequency converters, GA 45-75 VSD+ uses Neos vector control algorithm with a speed regulation range of 20%-100%. When the gas consumption fluctuates (such as production line change), the motor speed is adjusted in milliseconds to avoid unloading and idling. Actual measured data shows that in the application of welding workshops in automobile factories, the annual electricity bill can be saved by more than 180,000 yuan compared with fixed-frequency machines.

2. Innovation of oil lubrication system: long-term stability and purity

As an oil-injected screw compressor, its core advantages are:

Two-stage oil filtration system: heavy-duty rotary oil filter (replacement after 8,000 hours) + high-efficiency oil-gas separator (residual oil ≤ 3 ppm);

Intelligent temperature control (STC): dynamically adjust the injection temperature to prevent condensation water generation and improve efficiency by 12%;

Zero air loss drainage: automatic condensation discharge valve eliminates compressed air waste.

3. iPM permanent magnet motor: the ultimate combination of power and durability

Rare earth permanent magnets are directly embedded in the rotor, increasing torque density by 40%;

Bearing grease lubrication design, maintenance-free cycle up to 60,000 hours;

Integrated oil cooling channel, power does not decay in high temperature environment.

industrial rotary screw air compressor system

Product application areas

 

GA 45-75 VSD+ Oil-injected Screw Compressor has served many key industries around the world:

1.Automobile manufacturing: High stability ensures continuous operation of welding robots, and the Atlas solution has been used in the assembly line of BMW Shenyang Factory;

2.Food and beverage: Class 0 oil-free certification meets FDA/EC1935 standards and is used in filling and packaging pneumatic systems;

3.Sewage treatment: Variable frequency speed regulation accurately controls aeration volume, saving 30% more energy than fixed frequency fans;

4.Pharmaceuticals and medical: With adsorption dryer (optional), it can achieve ISO 8573-1 Class 1 air quality.

variable speed drive screw compressor 45-75 kW

Product details revealed

 

1. Why is VSD+ more advanced than ordinary frequency converters?

Ordinary frequency converters still have 15%-20% no-load loss at low load. The GA 45-75 VSD+ achieves "zero gas loss start and stop" through the Sentinel valve dynamically adjusting the air intake + no-discharge shutdown technology. Its OPC UA communication protocol can be connected to the factory MES system to achieve gas demand forecasting.

2. The engineering philosophy behind the lifelong leak-proof design

Adopting V-Shield sealing technology:

PTFE stainless steel braided oil pipe, pressure resistance 25 bar;

O-ring end face seal, replacing traditional threaded joints;

All-aluminum casting body, thermal expansion coefficient consistency to prevent cracking and oil leakage.

high efficiency air compressor for factory use

Authoritative evidence

 

1.TÜV certification report: In the 10 bar continuous operation test, it saves 52% energy compared with a certain American brand model with the same power;

2.Life cycle cost analysis: Taking GA 75 VSD+ as an example, the electricity cost accounts for only 68% of the total cost in 5 years (91% for fixed frequency machine);

3.EMC compatibility: Certified by 2004/108/EC Directive, no electromagnetic interference to medical equipment.

Global warranty, a safe choice

1.Quick response: covering 160 countries worldwide, more than 3,000 engineers, and 24-hour support;

2.Customized maintenance package: optional AirCare extended warranty plan (up to 10 years), including labor + spare parts package;

3.Digital operation and maintenance: SMARTLINK cloud platform provides monthly energy efficiency reports + fault pre-diagnosis.

 

FAQ

 

Q1: What industries is this compressor suitable for?

This industrial air compressor is widely used in:

Manufacturing plants

Automotive industry

Food and beverage production

Textile factories

Electronics and machinery workshops

Q2: How energy efficient is this air compressor?

Compared to traditional fixed-speed compressors, the GA VSD+ compressor can significantly reduce energy consumption by adjusting output based on real-time air demand, making it an ideal energy-saving solution.

Q3: Does this compressor require frequent maintenance?

No, the compressor is designed for low maintenance. However, regular servicing such as oil changes, filter replacement, and system checks is recommended to ensure optimal performance and longevity.

Q4: What are the installation requirements?

Stable power supply

Adequate ventilation

Clean and dry installation environment

Enough space for maintenance access

Q5: Can this compressor reduce operating costs?

Yes. Thanks to VSD+ technology and high efficiency design, it helps:

Lower electricity bills

Reduce downtime

Minimize maintenance costs

Q6: Do you offer OEM or customization services?

Yes, we support OEM services, including:

Custom branding

Voltage and frequency customization

System configuration adjustments

 Note: Whether you are planning a new plant or want to transform a high-energy gas station, the GA 45-75 VSD+ Oil-injected Screw Compressor will become your "zero-carbon kinetic energy engine" in the process of Industry 4.0 with verifiable energy-saving benefits. Contact us now to obtain exclusive energy-saving calculation reports and trial plans.

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